Responsive image
博碩士論文 etd-0810111-151251 詳細資訊
Title page for etd-0810111-151251
論文名稱
Title
基於限制理論探討ATP/CTP機制運用於連續式生產型態之動態研究
A dynamic study of using TOC to explore developing ATP/CTP mechanism in continuous production industry
系所名稱
Department
畢業學年期
Year, semester
語文別
Language
學位類別
Degree
頁數
Number of pages
121
研究生
Author
指導教授
Advisor
召集委員
Convenor
口試委員
Advisory Committee
口試日期
Date of Exam
2011-07-15
繳交日期
Date of Submission
2011-08-10
關鍵字
Keywords
鋼鐵、可允諾產能、訂單允諾、限制理論、可允諾數量
Theory of Constraint, ATP, CTP, Order Promise, Available-to-promise, Capable-to-Promise
統計
Statistics
本論文已被瀏覽 5896 次,被下載 988
The thesis/dissertation has been browsed 5896 times, has been downloaded 988 times.
中文摘要
企業面臨全球化的轉變,商機無遠弗屆。但是相對而言,企業面對的挑戰者,也不再僅是區域的對手,而是來自不同國家的強烈競爭者。如今,雖然市場廣大,但是整體市場供應也大幅度成長,供給漸漸地超越需求,企業該如何在飽和的市場中,戰勝競爭對手,搶得更大的市場佔有率、獲取利潤?對企業而言,企業存在的使命是提供產品、服務客戶,如果沒有客戶、沒有需求,企業亦無法繼續生存,因此企業除了提供符合檢驗標準、品質優良的產品之外,必須能夠快速的反應客戶需求,獲取信任,提昇客戶滿意度。企業內部存在著不同有形、無形的限制。如何於現有的限制之中,發揮最佳化能力,彈性靈活的因應客戶的需求,快速調整因應,提昇企業的營運效率,降低庫存成本,提供客戶最有效率的供貨,以最佳的服務在競爭中,獲得最大的利潤。本研究基於限制理論,於連續式生產型態產業內部擁有的諸多限制情況下,運用限制理論思維工具突破瓶頸,反應客戶需求。透過ERP結合ATP/CTP機制,改善現況訂單允諾機制。有效提昇服務效率,縮短客戶產品交期,同時增進整體供應鏈運作效率,提昇企業競爭力以及獲利能力。
Abstract
Face the change of globalization business, business opportunities far and wide. In contrast, corporate challengers, is no longer just a regional rival, but the strong competitors from different countries. Now, although the market is large, but also a substantial growth of the overall market supply, the supply quickly exceeded demand. In saturated markets, companies how to overcome or co-competitors to grab a larger market share, profit? For enterprises, existence of the business mission is to provide products, services, customers. Without customers, there is no demand, companies will not be able to survive. Therefore, in addition to providing standard, high quality products, we must be able to respond more quickly to customer needs, get the trust and improve customer satisfaction. Enterprise subject to different tangible and intangible constraints, How to play the best of ability, flexibility and rapid response to customer demand among the existing constraints? Improve operational efficiency, reduce inventory costs, efficient delivery and with the best service in the competition for maximum profit. This study base on many constraints in the continuous industry using thought tool of theory of constraints to break the bottleneck and response customer's demand. Through the ERP combined with ATP / CTP mechanism to improve the order promising process. Effectively improve service efficiency, shorten customer product delivery, while enhancing the overall supply chain efficiency, enhance corporate competitiveness and profitability.
目次 Table of Contents
論文提要 I
誌 謝 詞 II
摘 要 IV
Abstract V
目錄 VI
圖目錄 IX
表目錄 XI
第一章 緒論 1
第一節 研究背景與動機 1
第二節 研究目的 3
第三節 研究方法與步驟 4
第四節 研究架構說明 6
第二章 文獻探討 7
第一節 限制理論 7
第二節 訂單允諾 13
2.2.1 推-拉式架構 13
2.2.2 ATP機制探討 14
2.2.3 CTP機制探討 17
2.2.4 訂單允諾相關影響因素 18
第三章 問題定義與方法發展 21
第一節 問題描述 21
3.1.1 連續型生產型態產業特性 21
3.1.2 訂單允諾現況流程 24
3.1.3 問題陳述 28
第二節 限制理論方法論 30
3.2.1 改變什麼 30
3.2.2 要改變成什麼 33
3.2.3 如何改變 34
第三節 增加ATP/CTP機制 36
3.3.1 訂單允諾增加ATP/CTP機制 36
3.3.2 ATP機制運作方式 38
3.3.3 CTP機制運作方式 41
第四節 情境分析 47
第四章 個案分析與模擬 49
第一節 鋼鐵產業概況 49
4.1.1 鋼鐵產業結構 49
4.1.2 全球鋼鐵市場概況 50
4.1.3 全球鋼鐵市場SWOT分析 51
4.1.4 國內鋼鐵產業概況 53
第二節 個案公司介紹 57
4.2.1 公司簡介 57
4.2.2 製程介紹 57
4.2.3 訂單允諾流程 59
第三節 個案模擬 60
4.3.1 模型建構 60
4.3.2 模型驗證 69
4.3.3 模擬 70
4.3.4 結果分析 75
第五章 結論與建議 76
參考文獻 77
附件 80
現況訂單允諾模型 SIMAN codes 80
增加ATP/CTP訂單允諾模型SIMAN codes 95
參考文獻 References
APICS. (2008). APICS dictionary. 6th ed, Falls Church, VA: The American Production and Inventory
Controls Society.
Bixby, A., Downs, B., & Self, M. (2006). A scheduling and capable-to-promise application for Swift & Company. Interfaces, 36(1), 69.
Brueggemann, T., Hurink, J. L., & Kern, W. (2006). Quality of move-optimal schedules for minimizing total weighted completion time. Operations research letters, 34(5), 583-590.
Framinan, J. M., & Leisten, R. (2010). Available-to-promise (ATP) systems: a classification and framework for analysis. International Journal of Production Research, 48, 3079-3103.
Goldratt, E. M. (1983). Cost accounting: the number one enemy of productivity.
Goldratt, E. M. (2009a). 目標.
Goldratt, E. M. (2009b). 絕不是靠運氣.
Goldratt, E. M. (2009c). 關鍵鏈.
Goldratt, E. M., & Cox, J. (1986). The Goal, Croton-on-Hudson: New York: North River Press, Inc.
Jain, A., & Palekar, U. S. (2005). Aggregate production planning for a continuous reconfigurable manufacturing process. Computers & Operations Research, 32(5), 1213-1236.
Kilger, C., & Meyr, H. (2008). Demand fulfilment and ATP. Supply chain management and advanced planning, 181-198.
Lin, J. T., & Hong, I. (2010). A model for batch available-to-promise in order fulfillment processes for TFT-LCD production chains. Computers & Industrial Engineering.
Makatsoris, H., Chang, Y., & Richards, H. (2004). Design of a distributed order promising system and environment for a globally dispersed supply chain. International Journal of Computer Integrated Manufacturing, 17(8), 679-691.
Pibernik, R. (2005). Advanced available-to-promise: Classification, selected methods and requirements for operations and inventory management. International journal of production economics, 93, 239-252.
Schragenheim, E., & Dettmer, H. W. (2000). Manufacturing at warp speed: Optimizing supply chain financial performance: CRC.
Spencer, M., & Cox, J. (1995). Optimum production technology (OPT) and the theory of constraints (TOC): analysis and genealogy. International Journal of Production Research, 33(6), 1495-1504.
Watson, K. J., Blackstone, J. H., & Gardiner, S. C. (2007). The evolution of a management philosophy: the theory of constraints. Journal of Operations Management, 25(2), 387-402.
Wu, H. H., & Liu, J. Y. (2008). A capacity available-to-promise model for drum-buffer-rope systems. [Article]. International Journal of Production Research, 46(8), 2255-2274.
Zhenying, Z., Ball, M. O., & Kotake, M. (2005). Optimization-Based Available-To-Promise with Multi-Stage Resource Availability. [Article]. Annals of Operations Research, 135(1-4), 65-85.
台經院產經資料庫.
李榮貴&張盛鴻. (2005). TOC限制理論:從有「限」走向無限. 中國生產力中心.
財訊萬用手冊. (2007). 財訊萬用手冊.
郭明洲. (2005). 其它鋼鐵基本工業基本資料. 台灣經濟研究院產經資料庫.
郭明洲. (2010). 2011年鋼鐵基本工業景氣趨勢調查報告. 台灣經濟研究院產經資料庫.
電子全文 Fulltext
本電子全文僅授權使用者為學術研究之目的,進行個人非營利性質之檢索、閱讀、列印。請遵守中華民國著作權法之相關規定,切勿任意重製、散佈、改作、轉貼、播送,以免觸法。
論文使用權限 Thesis access permission:自定論文開放時間 user define
開放時間 Available:
校內 Campus: 已公開 available
校外 Off-campus: 已公開 available


紙本論文 Printed copies
紙本論文的公開資訊在102學年度以後相對較為完整。如果需要查詢101學年度以前的紙本論文公開資訊,請聯繫圖資處紙本論文服務櫃台。如有不便之處敬請見諒。
開放時間 available 已公開 available

QR Code