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博碩士論文 etd-0705101-141623 詳細資訊
Title page for etd-0705101-141623
論文名稱
Title
扭力補償時序對旋轉定位台精度之影響
A Study of the Torque Compensating Phase on the Positioning Accuracy of Indexing Tables
系所名稱
Department
畢業學年期
Year, semester
語文別
Language
學位類別
Degree
頁數
Number of pages
105
研究生
Author
指導教授
Advisor
召集委員
Convenor
口試委員
Advisory Committee
口試日期
Date of Exam
2001-07-14
繳交日期
Date of Submission
2001-07-05
關鍵字
Keywords
滾子凸輪、旋轉定位台、定位精度、扭力補償
Accuracy of Positioning, Indexing Table, Roller Gear Cam, Torque Compensation
統計
Statistics
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中文摘要
現今各產業均朝自動化高速製程的目標邁進,故高速自動化設備精準定位性能之追求為一急需發展之關鍵技術。機械式高速旋轉定位台由於具備精度高、無背隙誤差、機構簡單之優點,故被廣泛地使用。但隨著工作轉速的提升,定位精度不良、振動與噪音產生等問題,更是目前所需克服改善的地方。

扭力補償機構之功用,即在提供高速旋轉定位台運作時馬達所不足的扭力,達到轉速穩定提升定位精度。而先前相關之研究皆從事同時序補償,本論文將針對扭力補償時序部分,由能量的觀點出發,透過系統模擬架構的建立、補償時序的規劃與實際加工及實驗,探討補償時序控制與旋轉定位台工作轉速及各參數之關係,作為改善高速旋轉定位台精度之參考依據。
Abstract
Recently, many industries pursue the goal of automatic high-speed assembly and manufacturing. So how to meet the requirement of high-precision and high-speed automatic assembly equipment is an important issue. In automatic assembly equipment, the high-speed indexing devices have been widely used because of their features of high precision, no backlash, and compactness. With increasing operating speeds, the problems of shortage of motor power, poor indexing accuracy, vibration, and noise shall be solved.

The torque compensation mechanism that is to be developed here is applied to keep motors operating at constant speeds by compensating the required torque. In previous researches, the researchers all devote to study torque compensation based on synchronous time chart. In this paper, it is aimed at compensation of the time control chart according the point of view of energy and the system model is built to simulate dynamic response of the system. Through the results of simulation and experiment, we will discover the relations between the compensation time chart and parameters about the high-speed indexing devices. It is expected to improve the precision of indexing devices according to those effective compensation time control charts.
目次 Table of Contents
摘要……………………………………………………………………Ⅰ
Abstract………………………………………………………………Ⅱ
目錄……………………………………………………………………Ⅲ
圖目錄…………………………………………………………………Ⅴ
表目錄…………………………………………………………………Ⅶ
符號說明………………………………………………………………Ⅷ
第一章 緒論………………………………………………………1
1-1前言……………………………………………………………...1
1-2文獻回顧………………………………………………………...4
1-3研究目的與方法………………………………………………...6
1-4論文架構………………………………………………………...8
第二章 滾子凸輪機構與扭力補償機構…………………………9
2-1 滾子凸輪機構…………………………………………………..9
2-1-1簡述……………………………………………………….....9
2-1-2運動曲線…………………………………………………....11
2-1-3影響定位精度因素……………………………………......13
2-1-4滾子凸輪運動曲線與扭力之關係……………………......14
2-2 扭力補償機構………………………………………………….16
2-2-1設計動機與原理………………………………………......16
2-2-2各類型扭力補償機構…………………………………......17
第三章 扭力補償機構之設計………………………………….20
3-1 補償機構設計………………………………………………….20
3-2 扭力補償凸輪曲線之合成…………………………………….24
3-2-1 正規化扭力補償凸輪曲線…………..…………………...24
3-2-2 扭力補償凸輪曲線之合成…………………………….....25
第四章 動態系統模型建立…………………………………….32
4-1 系統模型……………………………………………………….32
4-2 系統方程式…………………………………………………….35
第五章 系統模擬……………………………………………….41
5-1 扭力補償時序………………………………………………….41
5-2 以能量轉移為基礎規劃補償時序…………………………….41
5-3 模擬各補償時序之定位精度………………………………….48
5-4 合成相對應之凸輪運動曲線………………………………….51
第六章 實驗量測……………………………………………………54
6-1 實驗設備……………………………………………………….54
6-2 實驗規劃……………………………………………………….57
6-3實驗結果………………………………………………………..62
6-3-1加速度變化……………………………………………......62
6-3-2馬達轉速變化…………………………………………......78
6-4實驗結果分析…………………………………………………..90
6-4-1輸出軸振動模式………………………………………......90
6-4-2殘振……………………………………………………......93
6-4-3速度變化量……………………………………………......96
6-5 實驗結果討論………………………………………………….97
第七章 結論……………………………………………………….100
參考文獻…………………………………………………………….103
參考文獻 References
[1] SANKYO 產品型錄,SANKYO SEISAKUSHO CO.。

[2] TAN TZU Indexing Drives產品型錄,1997,TAN TZU PRECISION MACHINERY CO.。

[3] 蔡得民、何慧君、林博正、陳泰仁與王冠章,中華民國新型專利,“一種可降低扭力變動的機械裝置,” 專利公告編號416284。

[4] 何慧君,1997,“預力與滾子凸輪分割器動態行為之研究”,國立中山大學機械工程研究所碩士論文。

[5] 王冠章,1999,“滾子輪式凸輪機構定位精度之量測”,國立中山大學機械工程研究所碩士論文。

[6] Nishioka, M.., 1983, “The Study of Free Wheel Cam Mechanism ,” JSME C, Vol.49, No.446, pp. 1781-1788.

[7] Nishioka, M. and Uchino, M., 1993, “Compensation of Input Shaft Torque on Indexing Cam Mechanisms,” JSME C, Vol.59, No.562, pp. 1913-1919.

[8] Nishioka, M., 1994, “Compensation of Input Shaft Torque on Indexing Cam Mechanisms (2nd Report, Verification of the Theory),” JSME C, Vol.60, No.569, pp. 338-342.



[9] Nishioka, M. and Takamura, M., 1995, “Direct Torque Compensation Cam Mechanisms (1st Report, Basic Characteristics of Motion Curve),” JSME C, Vol.61, No.585, pp. 2020-2024.

[10] Tsay, D. M., Ho, H. C., and Wang K. C., “Design of Torque Balancing Cams for Globoidal Cam Indexing Mechanisms,” ASME Journal of Mechanical Design (submitted).

[11] 蔡昇富,1999,“旋轉式磁扭力補償裝置之設計與特性研究”,國立台灣大學機械工程研究所碩士論文。

[12] 張耿魁、陳遵立與蔡得民,2000,“以積分可變結構模式追蹤控制法則及負載估測器為基礎的滾子輪式凸輪旋轉定位台伺服驅動系統”,第二十一屆電力工程研討會論文集,pp.574–579,台灣大學。

[13] 何宗祐,1999,“具力矩補償機構滾子凸輪系統之動態響應”,國立中山大學機械工程研究所碩士論文。

[14] 劉中涵,2000,“力矩補償對滾子凸輪動態特性影響之觀察”,國立中山大學機械工程研究所碩士論文。

[15] 林博正,1996,“滾子輪式凸輪機構之合成及分析”,國立中山大學機械工程研究所博士論文。

[16] SANDEX 凸輪綜合型錄,SANKYO SEISAKUSHO CO.


[17] Tsay, D. M. and Huey, C. O.,1993, “Application of Rational B-Spline to the Synthesis of Cam-Follower Motion Programs,” ASME Journal of Mechanical Design , Vol.115, pp. 621-626.

[18] Tsay, D. M. and Lin, B. J.,1997, “Design and Machining of Globoidal Index Cams,” ASME Journal of Manufacturing Science and Engineering, Vol.119, pp. 21-29.

[19] Rosenberg, R.. C. and Karnopp, D. C., 1983, Introduction to Physical System Dynamics, The McGraw-Hill.

[20] Rao, S. S., 1995, Mechanical Vibration, Addision-Wseley Publishing Company.
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