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博碩士論文 etd-0720111-210718 詳細資訊
Title page for etd-0720111-210718
論文名稱
Title
液層固化氣泡之形成機制
Bubble formation during solidification of a liquid film
系所名稱
Department
畢業學年期
Year, semester
語文別
Language
學位類別
Degree
頁數
Number of pages
29
研究生
Author
指導教授
Advisor
召集委員
Convenor
口試委員
Advisory Committee
口試日期
Date of Exam
2011-07-08
繳交日期
Date of Submission
2011-07-20
關鍵字
Keywords
固化後表面形態學、粗糙表面、移動邊界問題、製造與材料加工成品之瑕疵
moving boundary problems, surface defects in welding and manufacturing processing., Surface patterns after solidification, bead defects
統計
Statistics
本論文已被瀏覽 5610 次,被下載 8
The thesis/dissertation has been browsed 5610 times, has been downloaded 8 times.
中文摘要
本計劃有系統定量的探討雷射或電子束製造加工,與工件固化後表面瑕疵形態,譬如表面湧起、凹陷,或漣漪形成之機構;此等瑕疵經常伴隨著氣孔、下切、成分偏析,與應力集中等,直接影響表面熱處理與銲接成品品質。為了促進品質確定重複性,及增加大量生產能力減少成本,必須瞭解瑕疵產生之機構。雖然過去從事表面瑕疵之研究不少,但是有系統,深入定量地從熱科學、物理,形態選擇學觀點探討極為有限。由於過程複雜,本研究考慮質量、動量及能量方程式,並引進介面與運動邊界條件,以計算熱毛細力、蒸發、固液、氣液相變化以模擬真實過程。
Abstract
Surface patterns of bead defects such as humping, gouged and rippling after solidification during laser and electron processing and different welding processes are systematically and quantitatively studied in this project. These defects usually accompanying with porosity, undercut, segregation, stress concentration, etc. seriously reduce the properties and strength of the surface heat treatment and weld joint. In order to improve quality, assure mass production and repeatability and reduce costs, it is necessary to understand their mechanisms. Although the defects have been extensively studied in the past, systematical, penetrative and quantitative understanding of their formation from thermal, physics, and pattern selection viewpoints are limited.The study include thermocapillary force, evaporation, and phase changes between solid-liquid and liquid-gas phases by introducing energy equation and interfacial and kinematic boundary conditions to simulate realistic processes.
目次 Table of Contents
目錄
頁次
謝誌 I

目錄 II

圖表目錄 IV
符號說明 V
中文摘要 VIII
英文摘要 IX

第一章 緒論 1
   1.1 研究目的與簡介 1
   1.2 二相流與相場法(Phase-field method) 1

第二章 理論分析與模型設定 4
2.1 模型統御方程式 4
(A). Mass conservation Equation & Level-set equation 4
(B). Momentum Equation 6
(C). Energy Equation 8
   2.2 模型域設定 10
(A)模型幾何、邊界與網格設定 10
(B)各流體性質設定 13
第三章 模擬結果與討論 14
第四章 總結 17
參考文獻 18
參考文獻 References
參考文獻
[1] K. Ishizaki, N. Araki, and H. Murai, 1965, “Penetration in Arc Welding and Convection in Molten Metal”, J. Japan Welding Society, Vol. 34, pp.146-153.
[2] E. Friedman, 1978, “Analysis of Weld Puddle Distortion and Its Effect on Penetration”, J. Welding, Vol.57, pp.161-s-166-s.
[3] S. Kou and Y. H. Wang, 1986, “Weld pool Convection and Its Effect”, J. Welding, Vol.65, pp.63-s-70-s.
[4] C. R. Heiple and J. R. Roper, 1982, “Mechanism for Minor Element Effect on GTA Fusion Zone Geometry”, J. Welding, Vol.61, pp.97-s-102-s
[5] C. Chan, J. Mazumder and M. M. Chan, 1984, ”A Two-Dimension Transient Modle for Convection in Laser Melted Pool”, Metal. Trans., Vol.15A, pp.2175-2184.
[6] A. Paul and T. Debroy, 1988, “Free Surface Flow and Heat Transfer in Conduction Mode Laser Welding”, Metal. Trans. Vol.19B, pp.851-858.
[7] Luiz C. Wrobel and M. H. Aliabadi, 2003, The boundary element methods. Wiley, UK.
[8] Vittorio Cristini, Jerzy Bławzdziewicz, and Michael Loewenberg, 1998, “Drop breakup in three-dimensional viscous flows”, Phsics fluids, Vol. 10, pp.1781-1783
[9] Howard H. Hu, N. A. Patankar and M. Y. Zhu, 2000, “Direct Numerical Simulations of Fluid–Solid Systems Using the Arbitrary Lagrangian–Eulerian Technique”, Journal of Computational Physics 169, pp.427–462
[10] S. Ramaswamy and L.G. Leal, 1998, “ The deformation of a viscoelastic drop subjected to steady uniaxial extensional flow of a Newtonian fluid”, J. Non-Newtonian fluid mech., 85, pp.127-163
[11] Stanley Osher and Nikos Paragios, 2003, Geometric level set methods in imaging, vision, and graphics. Springer- Verlag. New York.
[12] Heike Emmerich ,2003, The diffuse interface approach in materials science, Springer-Verlag. New York
[13] Pengtao Yue and James J. Feng, 2004, “A diffuse-interface method for simulating two-phase flows of complex fluids”, J. Fluid Mech, Vol 515, pp. 293-317
[14] P. C. Hohenberg and B. I. Halperin, 1977: ”Theory of dynamic critical phenomena” Rev. Mod. Phy., Vol. 49, pp.435-479.
[15] David Jacqmin, 1999: “Calculation of Two-Phase Navier–Stokes Flows Using Phase-Field Modeling”, Journal of Computational Physics, 155, pp. 96-127
[16] M. VERSCHUEREN, F. N. VAN DE VOSSE and H. E. H. MEIJER, 2001: “Diffuse-interface modolling of thermocapillary flow instabilities in a Hele-Shaw cell”, J. Fluid Mech., Vol434, pp. 153-166.
[17] Y. Sun and C. Beckermann, 2004, “Diffusion Interface Modeling of Two-Phase Flows on Averaging: Mass and Momentum Equations”, Physic D, Vol.198, pp.281-308.
[18] D. Juric and G. TryggVason, 1998, “Computations of Boiling Flows”, J. Multiphase Flow, Vol.24, NO.3, pp.387-410.
[19] F. Kong, H. Zhang and G. Wang, 2008, “Numerical Simulation of Transient Multiphase Field during Hybrid Plasma-Laser Deposition Manufacturing”, J. Heat Transfer, Vol.130, NO.112101, 1-7.
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