摘 要
本文針對AA6063-T5鋁合金管材，利用萬能試驗機與一部專門量測導引區的液壓摩擦試驗機，並使用 (1)液體、(2)固體、(3)半固體等各種潤滑劑對導引區進行一系列的管材液壓摩擦試驗，以求得摩擦係數值。經由不同潤滑劑試驗結果，獲得固體潤滑劑的潤滑效果是最好的，而液體潤滑劑的潤滑效果是較差的。由不同的內壓力試驗獲得當內壓力越高時，摩擦係數會略往下降。由不同的滑動速度試驗獲得速度在100 mm/min範圍內對摩擦係數的影響是不大的。並藉由粗度儀與光學儀器CCD獲得AA6063-T5管材實驗過後之表面情形。

ABSTRACT
The objective of this study is to obtain the friction coefficient of lubricants in tube hydroforming of guiding zone. Lubricants, universal testing machine, and friction test machine in tube hydroforming of guiding zone are used to carry out the experiments of aluminum alloy tubes. Lubricants are categorized according to their performance as follows: (1) oils, (2) emulsions, and (3) slide lacquer. Different lubricants tests, it is known that the best lubrication is derived from slide lacquer, while oils showed the poorest behavior. Different internal pressure tests, it is known that greater internal pressure causes the coefficient of friction decreasing. Different sliding velocity, it is known that sliding velocity does not affect the coefficient of friction at 100mm/min. And using CCD which is an optical instrument obtains the surface of tubes after experiments.

目 錄

目錄Ⅰ
圖目錄Ⅳ
表目錄Ⅶ
符號說明Ⅷ
中文摘要Ⅸ
英文摘要Ⅹ
第一章緒論1
1-1前言1
1-2THF製程簡介2
1-2-1 THF技術概述2
1-2-2影響THF製程之參數3
1-2-3潤滑模式概述3
1-3文獻回顧4
1-3-1與THF技術相關之文獻5
1-3-2與摩擦潤滑相關之文獻6
1-3-3與試驗機相關之文獻6
1-4研究之目的7
1-5本論文之架構7
第二章管材液壓摩擦試驗機台之設計10
2-1試驗機台之目的10
2-2管材液壓摩擦試驗機台簡介10
2-2-1摩擦試驗機之模具部分11
2-2-2摩擦試驗機之油封裝置部分12
2-3摩擦試驗之相關周邊設備15
2-3-1萬能試驗機16
2-3-2高壓液體供應系統16
2-3-3壓力規17
2-3壓力媒介17
2-4液壓迴路19
2-5摩擦試驗機台之組裝19
第三章摩擦試驗30
3-1摩擦試驗目的30
3-1-1摩擦潤滑現象概述30
3-1-2庫倫摩擦定律31
3-2摩擦試驗規劃與步驟32
3-2-1試驗前之準備35
3-2-2摩擦力量測值檢討38
3-2-3管材與摩穴之接觸判斷38
3-3試驗結果與討論40
3-3-1滑動速度、內壓力、及潤滑劑對摩擦係數之影響40
3-3-2試驗後管材表面之觀察41
第四章 結論64
4-1研究成果之概要64
4-2今後研究之課題65
參考文獻66

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