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博碩士論文 etd-0806116-132047 詳細資訊
Title page for etd-0806116-132047
論文名稱
Title
三號燒結循環尾氣逸散減排及三維燒結模式建立與應用
The Development of Three-dimensional Model for Iron Ore Sintering Process and the Flue Gas Leaking Analysis in the Recirculation System
系所名稱
Department
畢業學年期
Year, semester
語文別
Language
學位類別
Degree
頁數
Number of pages
102
研究生
Author
指導教授
Advisor
召集委員
Convenor
口試委員
Advisory Committee
口試日期
Date of Exam
2015-08-14
繳交日期
Date of Submission
2016-09-07
關鍵字
Keywords
鐵礦燒結、數值模擬、鐵礦、尾氣循環系統
Iron ore sintering, Numerical simulation, Iron ore, Flue gas circulation
統計
Statistics
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中文摘要
鐵礦燒結製程為煉鐵製程中重要的步驟之一,此前製程對於焦煤炭之消耗相當高,如何有效提升燒結製程製之效率,對於鋼鐵廠降低碳排放量有相當之幫助。而鐵礦燒結製程中包括燃燒反應、物質的相變化以及鐵礦燒結料層中之熱傳與質傳反應。
本研究主要為改善鐵礦燒結製程中之尾氣循環系統以及建立全尺寸之鐵礦燒結製程模型,首先以二維尾氣循環模型去分析,初步分析尾氣循環系統洩漏之問題,再進一步以三維模型模擬尾氣循環系統中之三維效應,改善尾氣循環以及解決鐵礦燒結尾氣循環系統之洩漏問題。
本文也建立了完整之全尺寸鐵礦燒結製程模型,可獲得尾部風箱的流量、溫度及主要氣體成分,其模擬結果與現場量測之趨勢相符,可提供燒結製程操作及診斷的參考。
Abstract
Iron ore sintering process is one of the important processes in iron making industry, this preprocess has a mass coke consumption. It is advantageous to reduce the carbon dioxide emissions by improving the efficiency of the iron ore sintering process. Iron ore sintering include the combustion reaction, phase change, heat and mass transfer in Iron ore sinter bed.
This study mainly improves the flue gas circulation system in iron ore sintering process, by developing the flue gas circulation model and the full scale three dimensional iron ore sintering model. First, we analyze the two dimensional flue gas circulation model, preliminarily discuss the leaking problem of the FGC system, furthermore, discuss the three dimensional effect in three dimensional flue gas circulation model in order to improve and solve the leaking problem of the iron ore sintering process with FGC system. Second, we build the full scale three dimensional iron ore sintering model which consider the conservation equation of mass, momentum, energy and species, including the water evaporation and condensation within the fine coke combustion heat release.
目次 Table of Contents
論文審定書 i
誌謝 ii
摘要 iii
Abstract iv
目錄 v
圖目錄 vii
表目錄 x
符號說明 xi
第1章 序論 1
1.1 前言 1
1.2 文獻回顧 4
1.3鐵礦燒結製程背景 7
1.4研究目的 10
第2章 數值模型 15
2.1 模型內無加入燃燒化學反應 16
2.1.1 二維尾氣循環風罩模型 16
2.1.2 三維尾氣循環風罩模型 17
2.2 模型內加入燃燒化學反應 22
2.2.1 三維全尺寸鐵礦燒結模型 22
2.3 數學模型 25
2.4 數值方法 30
第3章 結果與討論 31
3.1 二維尾氣循環風罩暫態模擬結果 31
3.2 三維尾氣循環風罩之模擬結果 34
3.3 三維全尺寸鐵礦燒結模型結果分析 49
第4章 結論與未來展望 65
4.1 結論 65
4.2 未來展望 67
第5章 參考文獻 68
參考文獻 References
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[3] P. Hou, S. Choi, W. Yang, and E. Choi, H. Kang, Application of Intra-Particle Combustion Model for Iron Ore Sintering Bed, Materials Sciences and Applications, 2011, 2, 370-380
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[9] K. Mitra, N. K. Nath, Analysis of Two-Layer Sintering Process for Different Bed Heights by Genetic Algorithm, World Congress 16 (2005), Part 1.
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[11] P. Hou, S. Choi, E. Choi, H. Kang, Improved Distribution of Fuel Particles in Iron Ore Sintering Process, Iron making & Steelmaking 38 (2011), 5, 379-385(7).
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[13] J. Si, G. Lou, Z. Wen and X. Liu, Mathematical Model and Experimental Research of Heat Transfer Process in Sintering, University of Science and Technology Beijing, Beijing, China, 2008
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[15] S. Ergun: Chem. Eng. Prog., 48 (1952), No. 2, 89.
[16] ANSYS FLUENT 14, Lebanon, N.H., 2012.
[17] 許聖彥、陳金豐、賴昂志,《尾氣循環系統燒結製程之數值模型建立》,國立中山大學機械與機電工程學系,中華民國103年。
[18] 陳金豐,《鐵礦燒結實驗與數值模型建立》,國立中山大學機械與機電工程學系碩士論文,中華民國102年。
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