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博碩士論文 etd-0811113-172758 詳細資訊
Title page for etd-0811113-172758
論文名稱
Title
運用系統模擬探討接單式生產型態之主排程派工決策組合
Case Study of Using Simulation Technique in Combinations of Master Scheduling Dispatch:A Point of the Make-to-Order Manufacturing Type
系所名稱
Department
畢業學年期
Year, semester
語文別
Language
學位類別
Degree
頁數
Number of pages
80
研究生
Author
指導教授
Advisor
召集委員
Convenor
口試委員
Advisory Committee
口試日期
Date of Exam
2012-01-30
繳交日期
Date of Submission
2013-09-11
關鍵字
Keywords
系統模擬、重排程、派工法則、績效衡量、零工式生產、接單式生產
simulation system, rescheduling, measures of performance, dispatching rule, Job shop production, Make-to-order production
統計
Statistics
本論文已被瀏覽 5862 次,被下載 807
The thesis/dissertation has been browsed 5862 times, has been downloaded 807 times.
中文摘要
本研究以不銹鋼加工產業成為個案,分析其接單式生產環境以及零工式生產
的特性,蒐集個案公司在主生產排程及生產製造遭遇到的問題,發現個案公司的
生產排程仍仰賴人工規劃,除了不易系統化外,因訂單到達時間不固定,為使現
場維持在最高效率下生產,因此必要時須視情況針對現有的訂單及尚未加工的訂
單進行週期性的重排,面對訂單變更需作的排程變動相當耗時,導致現場各機台
作業狀況不易掌握,生產時間過長訂單交期不準時。
針對個案公司生產排程問題,本研究利用模擬技術軟體Arena,運用不同的派
工法則進行訂單的週期性重排,以常用的績效衡量準則,衡量不同派工法則及週
期性重排後訂單交期的表現,同時找出在不同條件下表現最佳的派工法則,建立
一個適合個案公司的「機台派工排程模式」,以訂單未達交數量最小化為目標,
使各機台加工產品之最佳化加工順序,實驗結果顯示接單式生產環境以及零工式
的生產型態,可運用不同的派工法則進行訂單的週期性重排,使生產最佳化、產
出最大化,可提供個案公司導入主生產排程系統之參考。
Abstract
The current study selects stainless steel industry as studying case, analyzing the
Make-to-order production and the characteristics of job shop production, collecting the
problems that study case encountered in master production schedule and production
manufacturing. It is found that the study case still heavily relies on artificial planning,
Besides that it is not easy for systematization, due to the uncertainty of arrival time of
order, in order to keep the maximum production efficiency, it has to reschedule
periodically depending on current and unprocessed orders when necessary. And
rescheduling due to the change of orders is time-consuming, it will lead to the difficulty
of handling the states of each station and the long production lead time which will then
cause the delay of product delivery.
Regarding the problem of production scheduling of study case, the current study
uses simulation tool – Arena, by using different dispatching rule for periodic
rescheduling of orders and commonly used “measure of performance” to validate the
performance of using different dispatching rule and the order lead time after periodic
rescheduling. Meanwhile, to find out the best dispatching rule under different conditions
and establish the optimal model of dispatching schedule of the stations for the study
case. The experiment results exhibit the Make-to-order production and the job shop
manufacturing could use different dispatching rule for periodic rescheduling of orders to
achieve production optimization and output maximization, to make the order deliver on
time and provide the study case a reference of introducing the study into the master
production schedule system.
目次 Table of Contents
論文審定書 ................................................. i
誌謝 ...................................................... ii
摘要 ..................................................... iii
Abstract .................................................. iv
目錄 ....................................................... v
圖次 ...................................................... vi
表次 ..................................................... vii
第一章 緒論 .............................................. 1
第一節 研究背景及動機 ................................................................... 1
第二節 研究目的 ............................................................................... 3
第三節 研究流程 ............................................................................... 3
第四節 論文架構 ............................................................................... 6
第二章 文獻探討 ........................................... 7
第一節 生產排程 ............................................................................... 7
第二節 派工法則 ............................................................................. 15
第三節 重排程 ................................................................................. 17
第四節 模擬理論及應用 ................................................................. 18
第三章 研究方法與設計 .................................... 21
第一節 研究方法架構 ..................................................................... 21
第二節 系統模型設計 ..................................................................... 23
第三節 系統模型資料 ..................................................................... 26
第四節 實驗設計 ............................................................................. 32
第五節 模擬系統建立與分析 ......................................................... 34
第四章 模型建構與分析 .................................... 36
第一節 個案公司介紹 ..................................................................... 36
第二節 生產流程模型建構 ............................................................. 40
第三節 實驗結果討論 ..................................................................... 52
第五章 結論與建議 ........................................ 55
參考文獻 .................................................. 58
附錄 ...................................................... 61
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